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ENGINEERING  /  MACHINE RETROFIT

Modernise the controls.
Work with the machine.

Plan targeted technical changes to existing machines and production lines. Assess the installed equipment, required functions and production constraints before defining a retrofit.

Machining fixture and workpiece inside an integrated Rhein Köster system.

Technical scope.

Modernisation needs a defined boundary between retained equipment and changed functions. Agree the technical changes, interfaces and responsibilities for the project.

01  Equipment assessment

02  Modernisation scope

03  Implementation plan

Review the condition and behaviour of the existing controls and connected equipment. Identify the functions to retain, limitations and the technical interfaces affected.

Define changes to PLC software, control hardware, HMI and adjacent systems. Assess how the proposed functions fit the installed machinery and agreed operating requirements.

Prepare the implementation, test and commissioning sequence around the production window. Specify responsibilities, documentation and acceptance criteria for the changed scope.

Prepare your retrofit project.

A productive first review compares the installed equipment with the intended change. Drawings, source programmes and production constraints help establish a practical modernisation scope.

01  Installed equipment

02  Required changes

03  Production window

Machine and line documentation, controls and drive types, source programmes, electrical drawings and the available interfaces.

Functions to retain or add, current technical limitations, operating requirements and constraints on changes to the equipment.

Permitted downtime, site conditions, staged implementation options, test requirements and the responsibilities for technical acceptance.

What should your existing machine do next?

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