ENGINEERING CAPABILITIES
Define the task.
Explore the scope.
Six areas of technical support, with a clear distinction between the work involved and the outputs to agree for your project.
Select a capability to read more.
PLC programming
Technical scope
Develop or adapt the control sequence around the machine: operating modes, I/O, interlocks and interfaces to adjacent equipment. Agree how the sequence should behave before implementation.
Project outputs
Depending on the agreed scope: structured software, I/O and interface documentation, a functional test plan and a documented software handover.
HMI & visualisation
Technical scope
Structure operating screens, alarms and diagnostics around the tasks of the operator and maintenance team. Define navigation, process values and the data exchange with the controller.
Project outputs
Depending on the agreed scope: screen structure, alarm definitions, configured communication and tested operator functions.
Control migration
Technical scope
Review the existing hardware, software and machine behaviour before changing platforms. Migration may include older Siemens systems or an Allen-Bradley to Siemens conversion, subject to a technical assessment.
Project outputs
Depending on the agreed scope: function and I/O mapping, a migration plan, test criteria and a coordinated cutover and commissioning sequence.
Retrofit & modernisation
Technical scope
Update selected controls, drives, HMI or machine functions around the installation that remains in service. Clarify mechanical, electrical and software interfaces and the available production window.
Project outputs
Depending on the agreed scope: a retrofit concept, interface definitions, an implementation plan and functional verification of the modified equipment.
Commissioning & integration
Technical scope
Connect the machine with adjacent stations and production systems. Check signals, communication and operating sequences against the agreed functional specification.
Project outputs
Depending on the agreed scope: commissioning support, recorded functional tests, an open-points list and technical handover documentation.
Production optimisation
Technical scope
Investigate a defined production constraint through operating data, control sequences and observed disturbances. Identify whether the cause lies in software, interfaces, handling or the process itself.
Project outputs
Depending on the agreed scope: a technical assessment, prioritised improvements and verification against an agreed baseline.
PROJECT DEFINITION
A clear starting point.
A verifiable result.
Before implementation, we define the existing installation, the intended change and the basis for acceptance. The technical proposal sets out responsibilities, deliverables and project boundaries.
01 / Understand
the installation
02 / Define
the change
03 / Agree
the verification
Machine function, controller and HMI types, software availability, drawings and interfaces to adjacent equipment.
Starting information
Machine overview · Control platform · Existing documentation
The function to add, the issue to resolve or the process to improve. Include operating constraints and the available production window.
Project objective
Required function · Site constraints · Implementation window
Deliverables, responsibilities and the criteria used to verify the result. Agree the testing and handover requirements before work starts.
Acceptance basis
Test criteria · Documentation · Technical handover